Harbor Freight Tools 95591 75 HP User Manual

VERTICAL FLOAT SUMP PUMP  
Model 95591 - .75 HP  
Model 95592 - 1 HP  
Model 95593 - 1.5 HP  
SET UP And OPERATIng InSTRUCTIOnS  
Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
distributed exclusively by Harbor Freight Tools®.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS MAnUAL.  
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
REV 07l, 08i  
a polarized outlet. do not change  
the plug in any way. Double insula-  
WORK AREA  
1. Keep your work area clean and  
well lit. Cluttered benches and dark  
areas invite accidents.  
tion  
eliminates the need for the  
three wire grounded power cord and  
grounded power supply system.  
2. do not operate power tools in  
explosive atmospheres, such as in  
the presence of flammable liquids,  
gases, or dust. Power tools create  
sparks which may ignite the dust or  
fumes.  
3. Avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges, and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
4. do not abuse the Power Cord.  
never use the Power Cord to carry  
the Sump Pump or pull the Plug  
from an outlet. Keep the Power  
Cord away from heat, oil, sharp  
edges, or moving parts. Replace  
damaged Power Cords immediate-  
ly. Damaged Power Cords increase  
the risk of electric shock.  
3. Keep bystanders, children, and  
visitors away while operating a  
power tool. Distractions can cause  
you to lose control. Children and  
other unauthorized people should not  
be allowed in the work area.  
ELECTRICAL SAFETY  
1. grounded tools must be plugged  
into a gFCI (ground Fault Cir-  
cuit Interrupter) outlet, properly  
installed, and grounded in ac-  
cordance with all codes and  
ordinances. never remove the  
grounding prong or modify the  
plug in any way. do not use any  
adapter plugs. Check with a quali-  
fied electrician if you are in doubt  
as to whether the outlet is properly  
grounded. If the tools should elec-  
trically malfunction or break down,  
grounding provides a low resistance  
path to carry electricity away from the  
user.  
PERSOnAL SAFETY  
1. Stay alert. Watch what you are do-  
ing, and use common sense when  
operating this product. do not use  
the Sump Pump while tired or un-  
der the influence of drugs, alcohol,  
or medication. A moment of inatten-  
tion while operating this product may  
result in serious personal injury.  
2. dress properly. do not wear loose  
clothing or jewelry. Contain long  
hair. Keep your hair, clothing, and  
gloves away from moving parts.  
Loose clothes, jewelry, or long hair  
can be caught in moving parts.  
2. double insulated tools are  
equipped with a polarized plug  
(one blade is wider than the other).  
This plug will fit in a polarized out-  
let only one way. If the plug does  
not fit fully in the outlet, reverse  
the plug. If it still does not fit, con-  
tact a qualified electrician to install  
3. Use safety equipment. Wear AnSI-  
approved safety impact goggles  
when assembling this product.  
Non-skid safety shoes must be used  
for appropriate conditions.  
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PAGE 3  
information. If unreadable or miss-  
ing, contact Harbor Freight Tools for a  
replacement.  
TOOL USE And CARE  
1. disconnect the Power Cord Plug  
from the power source before  
making any adjustments, changing  
accessories, or storing the Sump  
Pump. Such preventive safety mea-  
sures reduce the risk of starting the  
unit accidentally.  
2.  
Wear AnSI-approved  
safety impact eye gog-  
gles when assembling  
the Pump. Using per-  
sonal safety devices reduce the risk  
for injury. Safety impact eye goggles  
are available from Harbor Freight  
Tools.  
2. Store idle equipment out of reach  
of children and other untrained  
persons. Electrically-powered prod-  
ucts are dangerous in the hands of  
untrained users.  
3. Use the right product for the job.  
There are certain applications for  
which this product was designed. Do  
not use small tools, attachments, or  
equipment to do the work of larger in-  
dustrial tools, attachments, or equip-  
ment.  
3. Check for misalignment or binding  
of moving parts, breakage of parts,  
and any other condition that may  
affect this product’s operation. If  
damaged, have the Sump Pump  
serviced before using. Many ac-  
cidents are caused by poorly main-  
tained equipment.  
4. Maintain a safe environment. Keep  
the area well lit. Make sure there is  
adequate surrounding space. Always  
keep the area free of obstructions,  
grease, oil, trash, and other debris.  
Do not use an electrically powered  
product in areas near flammable  
chemicals, dusts, and vapors.  
SERVICE  
1. Service must be performed only by  
qualified repair personnel. Service  
or maintenance performed by unqual-  
ified personnel could result in a risk of  
injury.  
5.  
Risk of electrical shock.  
Always disconnect the  
Pump from its power  
source before handling or  
2. When servicing this product, use  
only identical replacement parts.  
Follow instructions in the “Inspec-  
tion, Maintenance, And Cleaning”  
section of this manual. Use of  
making any adjustments to the tool.  
Always wear non-skid rubber boots  
when water is on the floor and you  
must unplug the Pump. Make sure  
the electrical power source is a sepa-  
rately fused, grounded, 3-wire type  
gFCI (Ground Fault Circuit Interrupt-  
er) outlet. do not remove the  
ground prong on the Power Cord  
Plug. do not use an extension  
cord.  
unauthorized parts or failure to follow  
maintenance instructions may create  
a risk of electric shock or injury.  
SPECIFIC SAFETY RULES  
1. Maintain labels and nameplates on  
the Pump. These carry important  
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PAGE 4  
6. do not pump hazardous materials.  
Do not pump explosive or flammable  
materials such as fuel, oil, kerosene,  
gasoline, etc. Do not pump in close  
proximity to flammable or explosive  
materials. Do not pump fats, oils,  
salt or waste water. This Pump is  
designed to move clean or dirty  
water only. Do not pump water hot-  
ter than 95 degrees Fahrenheit.  
Any outlet should be above the  
water line.  
11. nEVER raise or lower the Pump by  
its electrical Power Cord.  
12. In cold weather, when the Pump  
is not in use, protect the interior  
of the Pump from freezing by  
draining the water and pumping a  
permanent type automobile anti-  
freeze containing a rust inhibitor  
through the system. A 50% mixture  
with water is recommended. Be sure  
to flush the system with a neutralizing  
liquid prior to re-use of the Pump.  
7. Secure the discharge pipe (not in-  
cluded) to a solid surface to ensure  
the stability of the Pump.  
8. Position the Pump on a flat, level,  
solid surface.  
13. If an extension cord is used (for  
temporary use only) connections  
must not come in contact with wa-  
ter or any wet surfaces.  
drip Loop  
OUTLET  
14. Prior to use, and periodically  
thereafter, check to make sure all  
connections are tight and secure.  
dEVICE  
CORd  
15. Industrial applications must follow  
OSHA requirements.  
9. Arrange a “drip loop” in the Power  
Cord connecting the Pump to a 115  
volt, gFCI electrical outlet. A drip  
loop is that part of the Power Cord  
below the level of the outlet to pre-  
vent water from traveling along the  
Power Cord and coming in contact  
with the outlet. If the Power Plug or  
electrical outlet does get wet, do not  
unplug the Power Cord. Disconnect  
the fuse or circuit breaker that sup-  
plies power to the Pump. Then,  
16. People with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in  
close proximity to heart pacemak-  
er could cause pacemaker interfer-  
ence or pacemaker failure.  
17. The warnings and cautions dis-  
cussed in this manual cannot  
cover all possible conditions and  
situations that may occur. It must  
be understood by the operator that  
common sense and caution are  
factors which cannot be built into  
this product, but must be supplied  
by the operator.  
unplug the Power Cord and examine  
for presence of water in the outlet.  
10. If necessary, have a certified elec-  
trician install (within 10 feet of  
where the Pump will be located)  
a 115 volt, gFCI electrical outlet  
that is dedicated only to the Pump.  
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PAGE 5  
of electric shock. (See 3-Prong Plug  
and Outlet.)  
gROUndIng  
TO PREVEnT  
ELECTRIC SHOCK  
And dEATH FROM  
WARnIng  
2. The grounding prong in the plug is  
connected through the green wire in-  
side the cord to the grounding system  
in the tool. The green wire in the cord  
must be the only wire connected to  
the tool’s grounding system and must  
never be attached to an electrically  
“live” terminal. (See 3-Prong Plug  
and Outlet.)  
InCORRECT gROUndIng  
WIRE COnnECTIOn:  
Check with a qualified  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. do not  
modify the power cord plug  
provided with the tool. never  
remove the grounding prong  
from the plug. do not use the  
tool if the power cord or plug  
is damaged. If damaged, have  
it repaired by a service facility  
before use. If the plug will not  
fit the outlet, have a proper  
outlet installed by a qualified  
electrician.  
3. The tool must be plugged into an  
appropriate outlet, properly installed  
and grounded in accordance with all  
codes and ordinances. The plug and  
outlet should look like those in the  
preceding illustration. (See 3-Prong  
Plug and Outlet.)  
double Insulated Tools: Tools  
with Two Prong Plugs  
grounded Tools: Tools with Three  
Prong Plugs  
Outlets for 2-Prong Plug  
1. Tools marked “Double Insulated” do  
not require grounding. They have  
a special double insulation system  
which satisfies OSHA requirements  
and complies with the applicable  
standards of Underwriters Labora-  
tories, Inc., the Canadian Standard  
Association, and the National Electri-  
cal Code. (See Outlets for 2-Prong  
Plug.)  
3-Prong Plug and Outlet  
1. Tools marked with “Grounding Re-  
quired” have a three wire cord and  
three prong grounding plug. The  
plug must be connected to a properly  
grounded outlet. If the tool should  
electrically malfunction or break  
down, grounding provides a low  
resistance path to carry electricity  
away from the user, reducing the risk  
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PAGE 6  
2. Double insulated tools may be used  
in either of the 120 volt outlets shown  
in the preceding illustration. (See  
Outlets for 2-Prong Plug.)  
dition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
8. Protect the extension cords from  
sharp objects, excessive heat, and  
damp or wet areas.  
Extension Cords  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three  
wire extension cord.  
RECOMMEndEd MInIMUM WIRE  
gAUgE FOR EXTEnSIOn CORdS*  
(120/240 VOLT)  
EXTEnSIOn CORd  
nAMEPLATE  
LEngTH  
2. As the distance from the supply outlet  
increases, you must use a heavier  
gauge extension cord. Using exten-  
sion cords with inadequately sized  
wire causes a serious drop in voltage,  
resulting in loss of power and pos-  
sible tool damage.  
AMPERES  
(at full load)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
(See Table A.)  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
3. The smaller the gauge number of the  
wire, the greater the capacity of the  
cord. For example, a 14 gauge cord  
can carry a higher current than a 16  
gauge cord. (See Table A.)  
-
-
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
TABLE A  
Symbology  
4. When using more than one exten-  
sion cord to make up the total length,  
make sure each cord contains at  
least the minimum wire size required.  
(See Table A.)  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
5. If you are using one extension cord  
for more than one tool, add the  
nameplate amperes and use the sum  
to determine the required minimum  
cord size. (See Table A.)  
V~  
A
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor  
use.  
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
7. Make sure the extension cord is prop-  
erly wired and in good electrical con-  
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PAGE 7  
UnPACKIng  
When unpacking, check to make sure all the parts shown on the Parts List on  
page 12 are included. If any parts are missing or broken, please call Harbor Freight  
Tools at the number shown on the cover of this manual as soon as possible.  
ASSEMBLY And OPERATIng InSTRUCTIOnS  
note: For additional information regarding the parts listed in the following pages, refer  
to the Assembly diagram on page 13.  
WARnIng! Always make sure to turn off the electricity powering the  
Pump’s electrical outlet and that the Pump is unplugged from its outlet prior to  
assembling the unit, unclogging the unit, or making any adjustments to the unit.  
1. If necessary, have a certified electrician install (within 10 feet of where the Pump  
will be located) a 115 volt, GFCI electrical outlet that is dedicated only to the Pump.  
Any outlet should be well above the water line.  
2. The discharge has both internal and external NPT threads. Use either 1-1/4” NPT  
Male or 1-1/2” NPT Female PVC pipe for the discharge line. Do not use a pipe  
smaller than 1-1/4”.  
REV 08b  
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PAGE 8  
CHECK VALVE  
OR  
FIgURE E  
UnIOn  
(nOT InCLUdEd)  
TO 115 VOLT, gROUndEd  
gFCI OUTLET  
dISCHARgE PIPE  
(nOT InCLUdEd)  
1/8”  
AIR BLEEd HOLE  
o
BASE  
(25)  
3. Connect the Discharge Pipe to the Base (25). nOTE: Make sure the Discharge  
Pipe is secured to a solid surface, with appropriate hardware (not included), to  
ensure the stability of the Pump. (See Figure E.)  
4. Install an additional union (not included) or other means of separating the Dis-  
charge Pipe just above the floor to facilitate removal of the Pump if necessary.  
(See Figure E.)  
5. A check valve (not included) is recommended just above, or in place of, the union  
to prevent the backflow of water after each pump cycle. If a Check Valve is used,  
a 1/8” diameter air bleed hole should be drilled through the Discharge Pipe just  
above the lower Base (25) to prevent Pump “airlock”. A small spray of water out of  
this hole is normal while the Pump is running. (See Figure E.)  
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PAGE 9  
6. Carefully set the Pump in place. do not lower or raise the Pump by the Power  
Cord or discharge Pipe. (See Figure E.)  
7. The Float Switch (2) automatically switches on and off at a water depth of approxi-  
mately 4 inches. The ON/OFF height can be manually changed by adjusting the  
Float Switch Lock. CAUTIOn: Do not run the Pump dry. Doing so will increase  
wear to the unit and possibly cause seal damage. (See Figure E.)  
note: This Pump has a built-in thermal protector for the Motor which automatically  
shuts it off to avoid overheating. After the Motor cools, it will cycle back on. Wait  
for the cycle to continue. Do not try to turn on the Pump manually after it has auto-  
matically shut off.  
8. Connect additional Discharge Pipe as needed to direct the water discharge to  
the desired location. The discharge should be kept as short as possible with a  
minimum number of turns. IMPORTAnT: Do not exceed the maximum lift of the  
Pump:  
Model 95591 = 20 Feet.  
Model 95592 = 24 Feet.  
Model 95593 = 26 Feet.  
9. Connect the Power Cord & Plug to its 115 volt, GFCI electrical outlet, while making  
sure to form a “drip loop” in the Power Cord. (See drip Loop, page 5.)  
10. When the water level exceeds approximately 4 inches the Pump will automatically  
turn on and run continuously until the water level falls below 4 inches at which time  
the Pump will automatically turn off.  
11.  
WARnIng! When shutting off power to the Pump, always shut off the electrical  
power to the GFCI outlet first. Then, disconnect the Pump’s Power Cord & Plug  
from the GFCI outlet.  
InSPECTIOn, MAInTEnAnCE, And CLEAnIng  
WARnIng! Always shut off the electrical power to the GFCI outlet first. Then, dis-  
connect the Pump’s Power Cord & Plug from the GFCI outlet prior to performing  
any inspection, maintenance, or cleaning procedures.  
1. Before each use, inspect the general condition of the Pump. Check for cracked  
or broken parts, damaged electrical wiring, clogged Impeller Cover, Impeller, Dis-  
charge Pipes, and any other condition that may affect safe operation. If abnormal  
noise or vibration occurs, have the problem corrected before further use.  
do not use damaged equipment.  
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PAGE 10  
2. To clean the Impeller Cover and Impeller: A clogged or dirty Impeller Cover  
or Impeller (28) will greatly reduce performance of the Pump. To clean the Impel-  
ler Cover (31), spray the Cover with clean water. To clean the Impeller, remove  
the nine Screws (32) at the bottom of the Base (25). Then, remove the Base to  
expose the Impeller Cover and Impeller. Use a stream of clean water to clean the  
Impeller and Impeller area inside the Pump. Then, replace the Base. (See Assy.  
diagram.)  
3. When finished, store the Pump in a clean, dry and safe location out of reach of  
children. In cold weather, when the Pump is not in use, protect the interior of the  
Pump from freezing by draining the water and pumping a permanent type automo-  
bile anti-freeze containing a rust inhibitor through the system. A 50% mixture with  
water is recommended. Be sure to flush the system with a neutralizing liquid prior  
to re-use of the Pump. note: Always properly dispose of all used anti-freeze.  
CAUTIOn! All maintenance, service, or repairs not mentioned in this manual  
must only be performed by a qualified service technician.  
TROUBLESHOOTIng  
Problem  
Pump does not start.  
Possible Solution  
1. Plug the Pump into a working, 115 volt, GFCI electrical outlet.  
2. Adjust the Float Switch to a higher position.  
No flow from the Pump.  
1. Clean Impeller and Impeller Cover.  
2. Check Discharge Pipe for freezing or blockage. If necessary, thaw  
Pipe and/or remove excess debris.  
3. Discharge Pipe excessively bent. Straighten Pipe.  
Pump does not automatically 1. Float Switch cannot sink down. Lower Float Switch.  
switch off.  
2. Check for excessive debris beneath Float Switch.  
3. Unplug Pump from its electrical outlet. Discontinue using Pump until  
a qualified service technician checks Pump for damage.  
Insufficient flow.  
1. Clean Impeller and Impeller Cover.  
2. Check Discharge Pipe for freezing or blockage. If necessary, thaw  
Pipe and/or remove excess debris. Be careful of excessive lift height.  
3. Have a qualified service technician clean interior of Pump and, if  
necessary, replace worn parts.  
Pump switches off too soon.  
1. Adjust the Float Switch to a higher position.  
2. Clean Impeller and Impeller Cover.  
3. Make sure the water temperature does not exceed 95° Fahrenheit.  
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PAGE 11  
PLEASE REAd THE FOLLOWIng CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS  
LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL  
ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY  
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR  
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE  
MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS  
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL  
RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR  
HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
PARTS LIST  
Part  
1
2
3
4
5
6
7
8
description  
Qty.  
1
1
5
1
1
1
1
1
1
1
1
2
1
1
1
1
Part  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
description  
Qty.  
1
1
1
1
1
1
1
3
1
4
1
1
1
1
1
9
Screw  
Washer  
Float Switch/Float Switch Lock  
Screw  
Back Cover  
Stator  
Screw  
Bearing  
Rotor  
Back Shell  
Capacitor  
Cable Guide  
Switch  
Cable Compaction Buckle  
Waterproof  
Bearing  
Main Body  
Oil Seal  
Base  
9
10  
11  
12  
13  
14  
15  
16  
Screw  
Cable Compaction Board  
Screw  
Washer  
Impeller  
Nut  
O-Ring  
Screw  
O-Ring  
Impeller Cover  
Screw  
Spring Washer  
Ground Wire  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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PAGE 12  
ASSEMBLY dIAgRAM  
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PAGE 13  
LIMITEd 1 YEAR / 90 dAY WARRAnTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that for a period  
of ninety days from date of purchase that the engine/motor, the belts (if so equipped),  
and the blades (if so equipped) are free of defects in materials and workmanship. Har-  
bor Freight Tools also warrants to the original purchaser, for a period of one year from  
date of purchase, that all other parts and components of the product are free from  
defects in materials and workmanship (90 days if used by a professional contractor or  
if used as rental equipment). This warranty does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our  
facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable  
for death, injuries to persons or property, or for incidental, contingent, special or con-  
sequential damages arising from the use of our product. Some states do not allow the  
exclusion or limitation of incidental or consequential damages, so the above limitation  
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF  
MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 95591/95592/95593  
For technical questions, please call 1-800-444-3353  
PAGE 14  

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